Custom Packaging Design: How Bespoke PP Containers Come to Life

Custom packaging design is the process of developing a new container and lid, beyond standard sizes and shapes, around your product and brand. In a custom project, shape, volume, lid system and decoration are defined by your product's needs. Jetpak Plastik offers a Custom Design product group for brands that want bespoke packaging in PP (polypropylene) by injection moulding; locking lid and IML options can be included in the design.

When Do You Need a Custom Design?

• Standard shapes do not suit your filling and use method
• You want a distinctive shape to set your brand apart
• You need a specific lid system (for example, a locking lid) or details such as handles, tabs or a stacking profile
• You want to carry your brand across the whole container surface with IML
• You must match specific dimensions to your existing filling line

Custom Packaging Design Process

The flow below is a general framework. Timing and conditions vary by project; we define details together at the quotation stage.

Step Description 1. Brief Product, target volume, filling method, storage conditions, target market 2. Concept Shape, lid system and decoration method (plain, printed, IML) 3. Technical fit Suitability for injection moulding, wall structure, stacking and filling line compatibility 4. Mould A mould is developed for the custom design; for IML the mould must be suitable 5. Samples and approval Check dimensions, lid fit and print/colour on samples 6. Mass production Injection-moulded production of the approved design

Decisions to Make for a Custom Design

1. Volume and size: Product quantity and filling method.
2. Shape: Round, square, rectangular, oval or an entirely new shape.
3. Lid system: Locking, plain or another lid; opening/closing needs.
4. Decoration: Plain, printed or IML-labelled.
5. Use conditions: Filling temperature, storage (fridge, freezer), transport.
6. Target market: Food-contact or other regulatory requirements.
7. Production expectations: Target quantity and schedule; how the mould investment fits your product plan.

What to Prepare Before Contacting Us

• Product type and target volume
• An existing pack or a reference image
• Filling and closing method
• Decoration expectations (logo, colours, IML)
• Target market and special requirements
• Estimated production plan

Custom Design with Jetpak Plastik

Jetpak Plastik is a Turkish manufacturer of PP plastic packaging. Our products are made by injection moulding, with IML-eligible products and locking-lid containers. We work with PP suitable for food contact. Send us your requirements and we can review container, lid and decoration together for your custom project.

Related pages: Products · IML Packaging · PP Food Packaging · Round Containers · Square Containers

For your custom packaging project: Contact us · View current products

Custom packaging design starts by planning the shape around your product and filling line; samples and mould steps clarify the path.

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